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Special Article - The Australian Mining Industry: From Settlement to 2000 (Oct, 2000)
(Note: A condensed version of this article was published in Australian Mining Industry, 1998-99, ABS Catalogue No. 8414.0)
This article was kindly prepared by Bill McKay, Ian Lambert and Shige Miyazaki from the Australian Geological Survey Organisation1 (AGSO), with input from a number of other AGSO resource experts. A brief overview of the development of the Australian mining industry is provided, from its early beginnings until the 1980s, but the focus is on the industry in the 1990s.
INTRODUCTION
The history of the Australian mining industry began, very modestly, at the end of the 18th century with the discovery of coal.2 The industry since then has had its booms and depressions, but from the discovery of gold at least, it has been a major contributor to Australia’s economy and infrastructure. It has provided the nation's basic industrial requirements - construction materials, fuel, and industrial raw materials, and been a major earner of export income. It has been a major factor in decentralisation of both population and industry, as towns, railways and ports were established to serve the mines and smelters. And it has encouraged technological advancement, both in its own and other fields.
Throughout most of Australia’s history, exploration and mining activities have been conducted entirely by the private sector. The relationship between the industry and government generally has been simple: State governments have granted mining leases (frequently with infrastructure conditions), ensured that the mining laws are observed, and collected royalties; the Commonwealth Government has collected those taxes to which it is entitled, and has been responsible for petroleum activities in Commonwealth waters.
This paper is divided into four parts. The first outlines the early history of the mining industry, from settlement to mid-20th Century. The second describes the emergence of a world class mining industry in the 1950s to 1970s. The third describes the consolidation and further growth of the mining industry through the 1980s. The fourth and most detailed part deals with the mining industry in the 1990s, during which 'globalisation' was a major influence.
Australia's economic demonstrated resources appear in Table 1 and a summary of key events appear in Table 2.
THE EARLY MINING INDUSTRY: FROM SETTLEMENT TO MID-20TH CENTURY
Traces of gold were reported from 1823 onwards, and occurrences of other metals were reported from time to time. The first metalliferous mining was of silver-lead, at Glen Osmond near Adelaide, in 1841. Copper mining began at Kapunda, in the same general area, in 1842, and at Burra, to the north, in 1844. At the end of the same decade, the first pig iron was produced from a small deposit of iron ore near Mittagong, New South Wales.
It was the discovery of payable alluvial gold in 1851 near Bathurst in New South Wales and, soon after, the rich Victorian fields, that gave impetus to the metalliferous sector of the mining industry. As search and discovery quickly spread to other parts of eastern Australia, the people from many lands that migrated here to look for gold, the infrastructure which resulted, and realisation of the mineral potential of the young country, all profoundly influenced the development of Australia from the 1850s onwards.
The wealth created by the newly mined gold and the influx of migrants began the transition away from an agricultural and pastoral economy. Industries were established to supply the machinery and transport facilities needed by the mines, service industries expanded to cater for increasing population and growing commercial activities.
Gold was the prospectors’ prime target for many years after 1851, and the Victorian discoveries were followed by many others around the continent, though few were so rich. Many of the new gold-fields were abandoned as the shallow surface alluvials were exhausted, but on some, especially in Victoria, mining progressed to the deep leads - alluvial deposits covered by tens of metres of later sediments or by lava flows. The initial discoveries on the Kalgoorlie Golden Mile were made in the 1890s, and this was to become one of the world’s major centres of sustained gold mining.
Prospecting on some fields discovered primary gold lodes rich enough to be worked. But working such lodes necessitated deep shafts and machinery and treatment plants, and these required capital. The individual miner or syndicate was replaced by companies, employing dozens or even hundreds of men. Towns were established and, as confidence in the long life of the mines increased, tents and shanties gave way to more permanent private and commercial buildings. When, decades later, the mines did start to peter out, many such towns survived because they had become centres for the surrounding agricultural and pastoral industries, or were at convenient points on well established transport routes.
The interest and expertise in prospecting aroused by gold soon led to discoveries of other metals. Tin mining began almost simultaneously in 1872 at Inverell, New South Wales, Mount Bischoff, Tasmania, and Stanthorpe, Queensland. With the discovery soon after of other fields, especially Herberton in North Queensland, Australia became the major world source of tin in the late 1870s and early 1880s. Base metals were discovered at many places, including Moonta-Wallaroo, South Australia, Zeehan-Dundas and Mount Lyell, Tasmania and Cobar, New South Wales, and Mount Morgan, Queensland. The fabulous Broken Hill lode, whose profits spawned a variety of industries, including steel at Newcastle in 1915, was discovered in 1883.
Each mine needed a town for its workers, engineering and machinery suppliers and transport facilities - including ports to ship its products to other parts of the world. Many towns in existence today owe their foundation to mines found before the mid-20th century.
Hydrocarbons, in the form of crude bitumen, were first recorded in 1839, at the mouth of the Victoria River, near the Western Australia-Northern Territory border. The first well drilled specifically for petroleum was put down in 1882 at Alfred Flat, in the Coorong area of South Australia. However this well, and several others in the same general area, did not encounter any oil.
The oil shale industry is one of Australia’s oldest, and 'kerosene shale', was the only petroleum-related commodity produced in Australia during the 19th century. Kerosene was placed on market in 1868 as 'Comet Oil', the 'Bottled Sunshine of Australia'. This was distilled in Sydney from oil shale mined in the foothills of the Blue Mountains in New South Wales.
By the beginning of the twentieth century, the metalliferous mining industry, with associated smelters and refineries, was well established. Gold was still pre-eminent, accounting for three quarters of the total value of metalliferous mine production, with copper, lead and silver accounting for most of the remaining quarter.
The mining industry continued to prosper in the early years of the twentieth century. However, it was severely affected by the collapse of metal prices after the ending of World War I. Many mines closed, and the value of mineral exports fell from $15.3 million in 1919-20 to $7.6 million in 1921-22. The Mount Isa lead-zinc-silver deposit was discovered in 1923, and mining and smelting commenced in 1931. The existence of copper at Mt Isa was known from this time, but the copper lodes were not defined and mined until World War II.
In the mid-1920s Australian coal production was almost 14 Mt, but the depression of the 1930s saw it fall by over a third of this amount. Exports, which normally exceeded 1 Mt/year until the mid-1920s, had fallen to about 50,000 t by the late 1940s because of increasing competition. At that time also, petroleum products began to replace coal in industry and railways, and this trend was exacerbated by prolonged industrial unrest.
In the late 1930s the mining industry, although well established, played only a minor role in the Australian economy. The need for new ore reserves of many minerals was the major concern of the industry in the late 1930s and early 1940s. Indeed, the paucity of new discoveries, after the flood of the previous century, had led some to the belief that there were few new resources to be found, and that the industry would gradually run down. An embargo was placed on the export of iron ore in 1938 by the Commonwealth Government, when reserves of high-grade ore were believed to be no more than 260 Mt.
Although it had been sought for many decades, petroleum (which includes crude oil and natural gas) was a latecomer to the mineral production scene in Australia. In 1900, at Roma in Queensland, natural gas was encountered in an artesian water bore which was being deepened. Gas continued to flow freely from the well and in 1906 it was reticulated for town lighting; however, the flow failed after 10 days. This discovery marks the real beginning of petroleum exploration in Australia. Many wells were drilled subsequently in the Roma region; some encountered small quantities of oil or gas. In 1924, the first discovery of crude oil was made at Lake Bunga No. 1 well near Lakes Entrance, Victoria.
EMERGENCE OF A WORLD CLASS MINING INDUSTRY: 1950s TO 1970s
This period saw the discovery of major new base metal, iron, manganese, nickel and uranium resources, and the establishment of Australia’s petroleum industry. A series of mineral discoveries, which began in the late 1940s, completely changed the structure of the industry and elevated Australia to a major mineral exporting country. Historical accounts of these discoveries include those by Blainey (1969), Trengove (1979) and Woodall and Travis (1979).3
Metalliferous and coal resources
In the 1950s the mainstays of the industry were lead, zinc, copper, gold, and coal, and only the first four were exported in any quantity. In the mid-1960s, the Australian mining industry began to expand with growth in both production and exports combined with a change in relative importance of the various commodities gold and base metals declined, while coal, iron ore and ‘other minerals’ increased in relative terms. By the late 1960s Australia was a world force in black coal, bauxite, iron ore, nickel, manganese, titanium and zirconium, and the first major uranium deposits had been found.
There are several reasons for the surge of mineral discoveries from the late 1940s. An important factor has been the greatly increased knowledge of the geology of Australia resulting from systematic geological and geophysical surveys across the continent. This was a function of the establishment of the Bureau of Mineral Resources in 1946, and the subsequent increasing focus of State and Northern Territory Geological Surveys on mineral resources.
Mineral explorers were able to search more efficiently by using geological maps and theories on the origin of mineral deposits to target specific areas for exploration. The better understanding showed also that Australia had a high potential for the discovery of many styles of mineral deposits. This realisation, together with Australia’s political stability, led to an influx in the early 1960s of major overseas mining companies who, in addition to increasing exploration expenditure, brought in new expertise and ideas.
The discovery of new ore bodies close to former mines and in greenfield regions was aided by the development of geochemical and geophysical exploration methods suited to Australian conditions. Many techniques developed in the northern hemisphere were not successful in the arid, deeply weathered terrain characteristic of most of Australia. However, these techniques have been progressively modified and new ones developed.
The economics of working some previously uneconomic deposits changed remarkably because of technological advances which lowered the cost of mining and transporting huge quantities of material, but these advances would not have been decisive without the emergence of Japan as a major buyer of coal, iron ore and bauxite.
The renaissance of coal is a case in point. This was an outcome of the emergence of large markets for coking coal in Japan particularly, together with measures taken to improve the efficiency of mining, and realisation of the economic importance of near-surface seams in the Bowen Basin in Queensland. Exports began to increase rapidly in the mid-1950s, and, with impetus added by the oil shocks of the 1970s, Australia was well on the way to becoming the world’s largest coal exporter.
Apart from Japan’s economic growth, the general expansion of the world economy in the 1950s and 1960s meant an ever-increasing demand for minerals. Australia, with its well-established industry, had the experience needed to find and develop the new deposits needed to meet this demand. A major expansion of Australia’s aluminium industry followed the decision to mine bauxite in the Darling Range, Western Australia, in the early 1960s. The perception that high-grade iron ore resources were limited in Australia was turned around with the discovery of vast resources in the Pilbara from the mid-1960s. A five-year nickel exploration and discovery boom in Western Australia in the late 1960s, set Australia on the path to becoming a major nickel producer for domestic and overseas markets.
In 1965, industry spent $22 million on exploration for mineral commodities, and this had increased to $576 million in 1981-82.
Labour Government policy in the early 1970s was to acquire a financial interest in mineral exploration and mining. This was short-lived and following the Liberal-National Party Coalition Government’s decision to divest itself of interests in uranium and petroleum in the late 1970s, the cessation of uranium mining at Mary Kathleen in early 1980s and phosphate mining on Christmas Island in 1987, the Australian mining industry became wholly owned and operated by the private sector.
Petroleum resources
The 1960s also saw the discovery of Australia’s first economic accumulations of petroleum, which has since become one of Australia’s major mineral products in terms of value of production.
The first substantial flow of oil was in 1953 from the Rough Range No. 1 well in the northwest of Western Australia. However, a commercial field did not eventuate, and the interest in petroleum exploration aroused by the discovery began to wane. With the increasing importance of petroleum and petroleum products to the Australian economy, the Government adopted several measures to encourage petroleum exploration, including a subsidy for specific approved operations.
The subsidy scheme based on the Commonwealth Petroleum Search Subsidy Act of 1957 proved one of the most successful government subsidies. This scheme undoubtedly helped to encourage overseas companies as well as local ones to explore onshore and offshore sedimentary basins in Australia. Most of today’s crude oil reserves were discovered under this scheme, which was active from 1957 to 1974.
Australia’s first commercial oil field was discovered at Moonie in Queensland in 1961. In 1964-65, there was a series of important discoveries: oil at Barrow Island, Western Australia; gas in what has become a cluster of oil and gas fields in north-east South Australia and the adjoining part of south-west Queensland; and most important of all, the Barracouta gas field some 25 km off the Gippsland coast in Australia’s first offshore well. The latter, and subsequent discoveries on the Gippsland shelf in the following years have become Australia’s major supply source of oil and gas.
The exploration success in the Gippsland Shelf also turned attention to Australia’s extensive continental shelf, and the first of the huge gas fields of the North West Shelf were discovered in 1971.
In the early 1970s, indications from exploration were that onshore oilfields probably would be small and hence unlikely to be economic. However, the oil shocks of 1973 and 1979, when oil prices increased several-fold, completely changed the economics of the industry. Expenditure on exploration increased rapidly, from $49 million in 1976 to $948 million in 1982. Some known fields, such as Palm Valley and some Bass Strait fields, were developed, and many new fields were discovered, especially in south-west Queensland and the adjoining part of South Australia.
Environmental and land rights issues
The 1970s saw the emergence of environmental protection issues. The economic benefits of mining as a priority land use were starting to be questioned from another quarter - in the mid- 1970s, title to extensive tracts of land in the Northern Territory and some States was granted to traditional Aboriginal owners. One result of this was that companies had to obtain the consent of the Aboriginal owners before they could explore or mine on such land. Because of the significance of land to Aboriginal society, and because of the owners’ wish to minimise the effect of a different culture on their traditional way of life, this requirement resulted in prolonged negotiations. The consequent added costs and uncertainty of the mineral exploration process meant that such areas have been less explored, in general.
CONSOLIDATION AND FURTHER GROWTH: 1980s
In the late 1970s, the rate of growth of the mining industry in Australia, which had been maintained for more than 15 years, began to slow. New mines had been developed around the world to meet a forecast demand for mineral, which turned out to be overly optimistic. The Australian industry’s costs had increased but mineral prices generally had not. The industry was largely dependent on exports and had to compete for sales with an increasing number of mines in other countries; some of these mines were less affected by cost increases, or were assisted in various ways by their governments.
Many new coal mines were established in Australia after the second oil shock in 1979, but world demand stagnated, leaving the industry in Australia (and the world) with substantial surplus capacity. Metal prices failed to increase in line with the world economic upturn in the early 1980s, and few new metal mines were opened - Australian production increased largely because of capacity increases at existing mines to achieve economies of scale. Statistics show mine production and exports increased year after year, but the return on funds employed generally was low and a number of mines closed because they had become uneconomic. Coal exports in 1985 reached 88 Mt, providing 16% of total Australian merchandise exports.
By the mid-1980s, one of the few bright spots in the Australian mining industry was gold. Because its price had been fixed, gold was largely ignored in the expansion of the industry after World War II. Interest revived to some extent when the price was freed in 1968, and strengthened with increasing confidence that the price increases of the late 1970s were likely to be sustained.
Other factors heightened the interest in gold. There was the development in the early 1980s of the efficient carbon-in-pulp method for recovering very fine-grained and low grade gold. This, and other developments with mining equipment, meant that it was now economically feasible to mine by open cut, or by underground methods, entire zones of gold bearing veins (whereas in the past only the main veins themselves would have been mined).
So another gold boom emerged in the early 1980s. Australian gold production multiplied from 18t in 1981 to 57t in 1985. In 1984 and 1985 alone, 24 new gold mines were opened, and retreatment of old tailings began at several centres. Notably, almost all the deposits opened up were close to, or at, old mines - very few were completely new discoveries. Economic demonstrated resources increased from 332t in 1980 to 1,486t in 1989.
In the early 1980s, lower mineral prices resulting from decreased world demand for minerals caused a drastic decline in the Australian industry’s profitability; which was only 2.2 per cent of shareholders funds in 1981-82. Measures to increase efficiency, including mining higher-grade ores, workforce reductions and changed work practices, and, in a number of cases, mine closures, had their effect, and by 1985-86 the return on shareholders funds had increased to 4.9%.
Infrastructure trends
Up to the early 1980s, many of the new mines were planned as large-scale operations from the very beginning. They needed a large workforce - which had to be housed and provided with community services - and transport facilities to handle millions of tonnes of product each year. Rather than provide these facilities themselves, governments made it a condition of many new mining leases that the companies provided, or made a major financial contribution to, the infrastructure for the mining operation - not only the railways and ports, but the social infrastructure such as streets, houses, schools, hospitals and recreation facilities. This requirement arose partly because governments had difficulty finding the funds required because of competing demands in a time of rapid economic expansion; but another argument was that, because the mineral deposits belonged to the State, the benefits of their exploitation should go to the public generally as well as the companies concerned.
In the mid-1980s, a change occurred with regard to the development of new mines in remote regions of Australia. Many companies, particularly in the metalliferous sector, adopted a fly-in/fly-out arrangement to servicing mining operations rather than constructing mining townships. And, indeed no new mining towns have been constructed in Australia since the township of Roxby Downs was completed in the late-1980s to service the Olympic Dam mine. Many new mines in and after the 1980s would not have been economic if a town had to be constructed near the mine site.4 Other factors contributing to adoption of fly-in/fly-out included: the potential to attract a higher quality workforce; ability to control shift start-times of employees when at the mine; and a reduction in absenteeism compared to many town-based mining operations.
The 1980s also saw increased vertical integration in the mining industry, most notably in regard to the processing bauxite to alumina and aluminium. This was a springboard for growth of some regional centres, such as Gladstone in Queensland.
The collapse of world crude oil prices in the first quarter of 1986 changed the fortunes of the petroleum exploration industry, and exploration expenditure bottomed out in 1987. The collapse, however, did not significantly affect the level of production or the expenditure on production and development during this period. Petroleum exploration in the 1980s resulted in the discovery of large resources of natural gas. Indeed, indications are that geological conditions in Australia have favoured the formation of gas rather than oil.
The Timor Sea became a focal point of petroleum exploration from 1983 when the Jabiru oil field was discovered. In 1986, this field became Australia’s first production project that is based on floating production, storage and off-loading technology. The North West Shelf, in addition to supplying Western Australia, began a liquefied natural gas export project in 1989.
In 1985, 96% of Australia's crude oil requirement was met by domestic production. Since then, however, oil self-sufficiency has been declining slowly as demand has increased.
Environmental protection
In the 1980s, the mining industry became increasingly influenced by public concern for the quality of the environment. With the rising awareness that preservation of natural features such as scenery and plant and animal habitats had a value to society, governments increased the controls on discharge of potentially polluting emissions such as water containing sediments or chemicals, and noxious gases.
The industry was increasingly being required to justify its activities in competition with other potential uses of the land. Government environmental impact assessment processes took account of the likely effect of proposed projects on the surroundings before deciding whether they should go ahead. Many mined-out areas were now required to be rehabilitated by reshaping and revegetating the surface so that the site could be used for other purposes.
FURTHER CONSOLIDATION AND GLOBALISATION: 1990s
The 1990s was a period of significant change for the mining industry: - a period of consolidation with considerable focus on further improving efficiency and safety of operations and movement towards ‘globalisation’; a period of increasing diversity with reduced dependence on a few major customers for minerals and metals; and a period in which the industry, despite far-reaching changes in world mineral production and consumption patterns and a financial crisis in Asia late in the decade, was able to retain its role as a major source of export income for the Australian economy. Environmental and social concerns in relation to the mining industry became global with the widespread uptake of new communication technologies.
From a corporate perspective, the Australian mining industry grew beyond being a large national sector into a world player. The industry is now diversified and integrated internationally through its exploration, mining and processing activities, and the supply of information technology, engineering, construction and other services. Annual surveys by the Minerals Council of Australia show that from the mid- to late-1990s, respondents spent over 40% of their total exploration budgets overseas.5 The industry is also making a wide range of major investments in overseas mines and forging international marketing and processing alliances in regard to many minerals and metals (e.g. iron ore, copper, gold, diamonds and aluminium). The flow of investment, however, has not all been one way, with significant overseas investment coming into Australia for exploration and the development or expansion of mining and processing facilities.
Australia retained its position as the world’s largest exporter of black coal. In 1999, coal exports exceeded 170 Mt and provided 10% of total Australian merchandise exports. Greenhouse gas emissions concerns placed coal exports under pressure, and are resulting in enhanced efforts to sell Australian coal on the basis of its high quality (low sulphur and ash contents) and to 'package' it with efficient coal burning plants in developing nations.
Exploration expenditure fluctuated through the 1990s, before reaching new peaks of $981 million for petroleum in 1997-98, and $1,149 million for minerals in 1996-97. By 1998-99 expenditure for mineral exploration had fallen back to $838 million, and has continued to decline. Allowing for inflation, the peaks in the nineties represent a multiplication of exploration expenditure of six times for minerals and three times for petroleum since the mid 1960s. The trend for gold to dominate exploration expenditure continued and this contributed to a dramatic growth in Australia’s economic demonstrated resources for this metal, from 2,129 t in 1990 to 4,404 t in 1998, much in oxidised ore. Many lateritic gold deposits were mined in the 1990s. Late in the decade, several lateritic nickel projects were developed, with potential to produce nickel at significantly lower cost than the sulphide deposits that have dominated world production.
Throughout the period, there was limited growth in, or falling, demand for most mineral commodities. This was because economic growth in many developed nations had become largely decoupled from mineral demand. The economic crisis in Asia in the late 1990s reduced demand for many mineral commodities and fuelled further declines in metal prices. Again, Australian companies increased production of metalliferous commodities, and with abundant production from other countries, this exacerbated over-supply and maintained downward pressure on metal prices.
For gold producers, significant central bank selling in the late 1990s (notably Australia, England, Russia, Malaysia, Lebanon, Netherlands, Jordan and Canada) was another burden that led to price falls and diminished the role of gold as national reserve asset. This contributed to the closure of some (high cost) operations.
The return on mining industry shareholders funds continued to fluctuate. Average annual returns for companies reporting to the Minerals Council of Australia varied from over 23% in 1989-90 to less than 2% in 1997-98, before recovering slightly in 1998-99, reflecting the cyclic nature in world demand for commodities and the subsequent impact on their prices. The 10-year average return on shareholders funds was 8.7% per year.
These factors, together with heightened awareness toward competition, product quality, customer responsiveness and environmental considerations, have meant that it is imperative for every Australian mining and processing centre to achieve and maintain lower unit costs of production.
In an attempt to achieve this, large to small companies have been making major changes that are re-shaping the mining industry. Of particular note are retrenchments of many experienced staff, severe cuts in exploration expenditure, and outsourcing of many mining-related activities (supporting a burgeoning contracting industry).
The mining industry has been increasingly seen by investors as too high risk, compared with the opportunities offered by floats of major public enterprises and high tech/'dot.com' companies. The resultant paucity of venture capital has had an adverse effect on smaller exploration companies. Larger companies are increasingly looking to acquisition of promising projects, and strategic investments in selected smaller exploration companies.
Many small companies supplying specialised services to the mining industry are benefiting from exported services and products. Australia has established an international reputation in mining software and according to the Minerals Council of Australia and Centre for International Economics (1999) supplied 60 - 70% of mining software worldwide.6 In 2000, one of the more fascinating developments in the information technology field involved successful demonstrations by CSIRO Australia of mine modelling with Internet-based virtual reality tools. Interactive 4D (place-time) virtual mine technologies are being developed to, inter alia, reduce mining risk in relation to investment and safety, and win gains in productivity.
By the early 1990s, Australia wide, there were over 40 fly-in/fly-out mining operations, the majority being in Western Australia with others in Queensland and the Northern Territory.
Continuing the trend of the 1980s, the 1990s saw a large number of small oil fields discovered in the inshore part of the north-west shelf of Western Australia. These fields now account for most of offshore production facilities built in the last 20 years. Victoria remained the highest crude oil and condensate producing State until 1996, when Western Australia took over as the nation’s leader in petroleum production.
During the 1990s, a number of oil and gas accumulations was discovered in the zone of cooperation in the Timor Gap between Australia and East Timor. The Elang and Kakatua oil fields became the first production project, which is also based on floating production, storage and off-loading technology, in the Timor Gap Zone of Cooperation in 1998.
Rapidly improving petroleum exploration and development technologies are creating greater interest in the frontier areas, as well as allowing for new perspectives on the mature basins. These have permitted enhanced interpretation of petroleum exploration mapping data, enabled drilling horizontal wells, and diversified the range of development options available for offshore petroleum production. They are assisting in discovery of subtle petroleum accumulations, and in production of petroleum from otherwise uneconomic accumulations. By any measure, Australia is still under-explored for petroleum, both onshore and offshore.
Some major projects
The commissioning of two major zinc projects in Queensland - Pasminco’s Century Zinc mine ($810 million) and Sun Metals’ Townsville zinc refinery ($650 million) - is significant in the context of the world zinc industry. The Century Zinc mine will be the largest zinc mine in the world (at full production capacity providing around 7% of global mine supply) and the Sun Metals’ facility (capacity of 170,000 t per year) is the first new zinc refinery for over a decade.
The Windimurra mine (WA), which commenced production in late 1999, is Australia’s only commercially viable vanadium operation. At full capacity it will produce 7,200 tonnes a year of vanadium pentoxide, around 10% of world production. Three lateric ore deposits in Western Australia (Murrin Murrin, Bulong and Cawse) were also brought into production in 1999. Each is using pressure acid leach technology and when fully operational will provide an additional 18% (64,000 tpa) to world supply. Following environmental clearances from the Federal and South Australian governments, the Beverley in situ leach (ISL) uranium mine is scheduled to commence production in 2000. This will be Australia’s first commercial ISL operation.
A major petroleum project completed in 1999, Woodside Consortium’s $1.37 billion Laminaria-Corallina oilfield development in the Timor Sea, is expected to produce 170,000 barrels of oil a day, contributing around a quarter of Australia’s total crude oil production.
An ongoing development is the Stuart oil shale project near Gladstone, Queensland, where a Stage 1 demonstration plant was constructed in 1999. Investment in this project to date is approaching a quarter of a billion dollars.
Known and potential resources
Australia now has the world’s largest economic demonstrated resources of lead, mineral sands (alluvial ilmenite, rutile and zircon), tantalum, uranium, silver and zinc. It also ranks in the top six countries in the world for economic resources of black and brown coal, bauxite, copper, cobalt, diamonds, gold, iron ore, manganese ore and nickel. There are more than 400 medium-size to large mines in Australia, and these include mines in world-class deposits of most major, and several minor, mineral commodities.
In general, exploration success and technological advances have meant that Australia’s economic demonstrated resources for most commodities have been maintained or increased7. Discoveries of world-class deposits have continued to be made in both established and greenfield mineral provinces, confirming that Australia still has considerable mineral potential. Some examples of major discoveries in the 1990s are: Century (zinc), Cannington (lead, zinc, silver) and Ernest Henry (copper-gold) in the Carpentaria-Mount Isa base metals province; Cadia-Ridgeway (copper-gold) in central western New South Wales; Bronzewing and Wallaby (both gold) in the Eastern Goldfields of Western Australia; Murrin Murrin, Cawse and other laterite nickel deposits in the Eastern Goldfields region of Western Australia); Kunwarara (magnesite) in Queensland; and mineral sands at Wemen and elsewhere in the Murray Basin (south-west New South Wales and north-west Victoria) and at Beenup and Scott River (south-western Western Australia).
Most greenfield discoveries have resulted from integrated multi-disciplinary exploration approaches, combining a high level of geological interpretation with advanced geophysical and geochemical survey methods, and use state-of-the-art computer processing and visualisation.
Petroleum now provides well over 50% of Australia’s energy needs. This is expected to rise to 60% by 2010. This trend indicates that petroleum is essential to Australia’s economic growth and to the well-being of its people. Most Australian crude oils are ‘light’, and oil still has to be imported to supply heavy fractions needed for lubricating oils, bitumen, etc.
As 100 years ago people were struggling to utilise 'kerosene shale', we now ponder how to develop and utilise the vast offshore resources of natural gas. There are several potential greenfield gas projects offshore Australia. The growth of LNG production is controlled by an effective oversupply of LNG in the world trade. In 1999, domestic energy supply by natural gas surpassed that by crude oil and condensate. Domestic energy supply by natural gas is forecast to double within 10 years, while that by crude oil and condensate will remain virtually static.
Economic importance
The economic importance of Australia’s mining industry at the end of the 20th century is reflected in the following statistics for 1998-998:
- 8.8% of GDP (minerals and petroleum);
- Exports (unprocessed and processed minerals and petroleum) amounted to $38.8 billion (35% of total exports of goods and services; 61% of commodity; and 45% of merchandise exports);
- 80,000 employed directly in minerals and petroleum extraction (1% of national employment), in addition 325,000 manufacturing jobs (3.8% of total employment) in areas of metal products, non-metallic mineral products and petroleum, coal and chemical products;
- Investment of $12.7 billion (28% of total New Capital Expenditure)
- mining and upstream petroleum $8.7 billion (19.6%);
- metal products $2.0 billion (4.4%);
- non-metallic minerals $0.5 billion (1.1%);
- petroleum, coal and chemicals $1.5 billion (3.4%);
- Expenditure on exploration $1.7 billion (minerals and petroleum)
- petroleum $868 million;
- gold $486 million;
- base metals $177 million;
- other minerals $175 million.
Environmental issues
Through the 1990s, the mining industry realised major and continuing improvements in its environmental performance, and is now exporting this expertise. There was a progressive trend to co-regulation of mining, involving an appropriate mix of command and control regulation, incentives and penalties. This creates efficiencies in regulatory systems by placing greater importance on achieving desired outcomes than on enforcing compliance with standards. All relevant issues are considered in a coordinated and effective manner before a mining project is approved. Governments set the general conditions for individual projects, based on environmental impact assessment and community consultation processes, and companies have flexibility as to how they meet the conditions or guidelines. Environmental management plans developed and approved before mining commences. Rehabilitation arrangements are considered at the development proposal stage and form an integral part of environmental management throughout the mining cycle. The 'polluter pays' principle applies.
Major examples of the range of non-regulatory approaches in the 1990s that are helping to achieve best practice in Australia include the following:
- The Minerals Industry Code of Practice for Environmental Management. This code commits the industry to excellence in environmental management through sustainable development, continual improvement, the application of risk management techniques, rehabilitation, setting environmental targets and reporting to governments and the community;
- Information booklets on Best Practice Environmental Management in Mining, written by experts in the fields;
- Under the Greenhouse Challenge program, many minerals companies have volunteered to reduce their greenhouse emissions intensity.
This cooperation between government and industry is generally proving effective in achieving economic, environmental and social outcomes that are acceptable to most people. There has been increasing coordination between all relevant government agencies and processes in reaching decisions on desired outcomes. If particular mines or plants are not performing acceptably, action can be taken, ranging from financial penalties to closure, with company directors being held accountable in serious cases. Most modern Australian mines have no significant off-site emissions to water or land.
Safety and Health
Although safety and health in the Australian mining industry is not poor by international standards, the absence of a sustained improvement in fatalities in the Australian mining industry led the Minerals Council of Australia in 1998 to identify safety and health as its number one priority. With a vision of an industry free of fatalities, injuries or diseases going into the 21st century, the Council in partnership with its State and Northern Territory counterparts is taking a lead on industry and safety health issues and pursuing a number of initiatives to realise this vision. In parallel, Federal, State, Northern Territory and New Zealand governments, through the Australian and New Zealand Minerals and Energy Council, are developing with industry a national strategic framework for improving safety and health performance in the mining industry.
Land rights
The effect of land ownership by indigenous people extended across Australia in the 1990s through a legislative process that commenced in the High Court in 1992. In a historic decision (Mabo (No. 2)), the Court decided that the common law of Australia recognises a form of native land title which exists in accordance with the laws and customs of indigenous people where:
- those people have maintained their traditional connection with the land; and
- their title has not been extinguished by a law or other action of government (such as a grant of freehold title).
The Native Title Act 1993 (NTA) commenced on 1 January 1994 and in 1998 the Federal Parliament passed a comprehensive package of amendments, which commenced on 30 September 1998. Under the NTA (or approved State/Territory legislation), applicants for onshore mining or petroleum titles are required to undertake formal negotiations or consultations with native title holders or registered native title claimants who have registered a claim over the area prior to the grant of the titles. While a mining or petroleum title can be granted over land covered by native title, explorers, miners and State/Northern Territory governments have expressed concern with the time that negotiations can take and the costs and uncertainty of the process. The NTA recognises the needs of the small mining sector by allowing a simpler process for the grant of titles for opal and gem mining, and alluvial gold and tin mining, under approved State and Territory schemes.
Federal Government commitment to the mining industry
In 1998, the Federal Government released a Resources Policy Statement that provided a strategic framework for Australia’s minerals and petroleum sectors to set world standards of performance to maximise investment and competitiveness. The Government’s vision is for a highly competitive, innovative and growing minerals and petroleum sectors which contributes strongly to rising national prosperity, employment and regional development. The statement sets out principles for Government action and a detailed forward agenda based on pursuit of five key objectives:
- high levels of certainty to investors and other stakeholders (rights, responsibilities and the processes of public decision-making);
- highly competitive operation environment, in an economic sense;
- support for the industry’s efforts to achieve sustained wealth generation through growth, innovation and enhancement of the value of its output before export;
- protection of the environment and the interests of the workforce and broader community (pursuit of ecologically sustainable development and world best practice in environmental, health and safety management); and
- an industry able to respond confidently to international challenges and seize international trade and investment opportunities.
Governments and geoscience information
Australian is arguably the world’s most advanced nation in terms of the extent and detail of its national and State geoscientific mapping coverage. The National Geoscience Mapping Accord, a joint Federal and State/Northern Territory program from 1990 to 2000, has provided a new generation of geoscientific maps and datasets of strategically important areas. In addition to this mapping initiative, jurisdictions have undertaken individual exploration mapping programs and made significant improvements to on-line access via the Internet to information including tenement (lease) holdings, geoscientific data, and open file reports of past company exploration results.
Most petroleum legislation in Australia requires companies to submit data and technical reports on their exploration activities as part of their obligations following the grant of exploration titles. Usually the basic data are made available within a few years of submission and interpretive data may become available after a further few years. The availability of this data has an important influence over the exploration process as it provides a background that allows all participants in the industry equal access to information to properly assess the petroleum potential of available exploration areas. The Federal Government through the Australian Geological Survey Organisation, is charged with the responsibility for the effective storage, care and distribution of the offshore data from Commonwealth waters.
EXPORT TRENDS
The Australian manufacturing industry, despite its growth, absorbed only a small part of the greatly increased mineral production, and the proportion of production exported (in either raw or processed form) increased greatly after the 1960s. In 1969-70, the value of mineral and petroleum products exported represented 27% of the total value of Australian goods and services exported. By 1989-90, the value of mineral and petroleum products exported represented 27% of the total value of Australian goods and services exported; this percentage had climbed to 41%, before declining to 35% in 1998-99. Mineral exports have relieved the pressure on the Australian balance of payments, but also made the industry very dependent on the health of the world economy.
The destination of exports changed between 1965 and the end of the century, reflecting our location within the Asian region. In 1965, 41% of Australia’s mineral exports went to Europe (and 24% of total exports were to the United Kingdom); 41% went to Asia (32% of the total going to Japan); and 16% went to America. In 1998-99, the figures had changed dramatically: 14% to Europe (6% to the United Kingdom); 64% to Asia (26% to Japan, 12% to South Korea, and 6% to Chinese Taipei); and 4% to the US.
CONCLUDING REMARKS
Not surprisingly, the mineral deposits found in the first century of mineral search were those well exposed at the surface; and the first petroleum accumulations found tended to be the larger, more easily delineated, ones. Consequently, finding further economic ore bodies and petroleum accumulations has become progressively more difficult, requiring the use of increased skills in applying suitable methods and interpreting the results.
Notwithstanding this, discoveries have continued apace and, over the last 50 years, Australia has developed into one of the world’s leading mining nations. The mining industry has created wealth for the nation and its people through the discovery and mining of mineral deposits and processing the ore. It mines, or has unworked deposits of, almost all mineral commodities. Australia is one of the world’s leading miners of bauxite, diamonds, gold, iron ore, lead, manganese ore, nickel, titanium (rutile and ilmenite), zinc and zircon. The annual value of production for individual commodities is of the order of $9 billion in the case of coal and petroleum, and $4 billion in the case of gold, iron ore and bauxite.
Some commodities, such as petroleum, nickel, bauxite, diamonds and uranium have had a relatively short production history in Australia; others, such as gold, coal, base metals and iron ore go back to the early days of the industry.
Despite its importance as a mineral producer, Australia remains under-explored over vast regions. For metals, this is the case at depths of greater than a hundred metres or so in established mineral provinces, and under the covered margins of these provinces. In the case of petroleum, most of the sedimentary basins and deepwater areas are unexplored or under-explored.
While Australia’s remaining known resources of many of the major commodities are vast, this is not the case for oil. Unless major new discoveries are made and recovery from discovered fields is maximised, Australia’s crude oil self sufficiency will begin to decrease as production from some existing fields declines. Natural gas supplies, however, are adequate for many years, although resources are unevenly distributed around the continent.
The search for a variety of minerals in diverse geological conditions has developed a highly experienced mineral exploration industry which is now exporting its skills to other parts of the world. At the start of the 21st century, Australia’s mining industry is global in its outlook, innovative and highly successful. It has also become recognised for its commitment and skills to sustain and improve the practice of mining in an environmentally responsible manner. But it is under pressure from low commodity prices and plentiful world supply, and restructuring continues in an effort to cut costs.
REFERENCES
- This paper was prepared by Bill McKay, Ian Lambert and Shige Miyazaki, with input from a number of other AGSO resource experts. It builds on and updates the paper by Ian McLeod of the (former) Bureau of Mineral Resources that was published in: Year Book Australia 1988, No.71 (ABS Cat. No 1300.0/1).
- 'Mining industry' is used here to encompass the industries involved in exploring for and extracting mineral commodities (including coal) and petroleum (oil and gas). This broadly accords with Australian Bureau of Statistics use of the term.
- Blainey, G.N. 1969, The rush that never ended, Melbourne University Press; Trengove, A. 1979, Discovery. Stories of modern mineral exploration, Stockwell Press; Woodall, R. and Travis, G.A. 1979, 'Nickel'. In Mining in Western Australia, (ed. R.T.Prider) University of Western Australia Press: 87-100.
- Gilles A.D.S. Wu, H.W. and Jones S.J. 1997. 'The increasing acceptance of fly-in/fly-out within the Australain mining industry', In Resourcing the 21st Century. Proceedings of AusIMM Annual Conference, Ballarat, Vic. March 1999, 87-95.
- Respondents that provided overseas exploration expenditure figures over the past decade.
- What are some of the key messages of Minerals: Our Wealth Down Under, Minerals Council of Australia pamphlet prepared for Minerals Industry Seminar, Canberra, June 1999.
- Australia’s Identified Mineral Resources 1999, AGSO, Canberra.
- Source: MINERAL AND PETROLEUM EXPLORATION AND DEVELOPMENT IN AUSTRALIA: a guide for investors, Australian and New Zealand Minerals and Energy Council, February 2000. These statistics represent a 'whole of industry' view, including primary mineral processing, and differ from the more restricted 'mining industry' view as defined within the Australian and New Zealand Standard Industrial Classification, and used by the Australian Bureau of Statistics in its publication, Australian Mining Industry, Cat. No 8414.0.
TABLE 1: AUSTRALIAN ECONOMIC DEMONSTRATED RESOURCES,
Major Mineral Commodities
|
Commodity | Pre 1965(a) | 1985 | 1999 |
|
Bauxite (Mt) | 21(1954) | 2,889 | 3,764 |
Black coal (recoverable) (Mt) | (b)4,276(1962) | 34,000 | 44,400 |
Brown coal (recoverable) (Mt) | 17,000(1960) | 41,900 | 37,700 |
Copper (kt) | 1,300(1960) | 16,100 | (f)22,200 |
Diamond (106 carat) | | | |
- gem | - | 187 | 82 |
- industrial | - | 229 | 86 |
Gold (t) | 250(1960) | 959 | 5,018 |
Iron ore (Mt) | 374(1959) | 16,220 | 15,500 |
Lead (kt) | 4,300(1960) | 14,500 | 14,600 |
Manganese ore (Mt) | <2(1962) | 326 | 134 |
Nickel (kt) | - | 1,700 | 10,600 |
Petroleum | | | |
- crude oil (GL) | 18(1964) | 212 | (e)266 |
- condensate (GL) | - | 50 | (e)192 |
- LPG (GL) | - | 78 | (e)184 |
- sales gas (109m3) | 6(1964) | 529 | (e)1,494 |
Silver (kt) | 7(1960) | 31 | 31 |
Tin (kt) | (c)28(1960) | 262 | n.a. |
Titanium (concentrate) | | | |
- ilmenite (kt) | (d)3,500(1955) | 41,400 | 180,900 |
- rutile (kt) | 2,500(1955) | 8,000 | 19,800 |
Uranium (recoverable) (kt) | n.a. | 470 | 571 |
Vanadium (kt) | n.a. | n.a. | 180 |
Zinc (Mt) | 4(1960) | 21 | 32 |
Zircon (kt) (concentrate) | 2,900(1955) | 11,500 | 26,300 |
|
(a) Only partly on same basis as later years.
(b) Excludes Victoria, where reserves were small. Not specified whether in situ or recoverable.
(c) Recoverable; in situ resources estimated to be about 20 per cent higher.
(d) Not suitable for pigment production.
(e) As at 31 December 1997. Source: Pre 1965 and 1985 (n.a. - not assessed), Bureau of Mineral Resources; 1999, Australia’s identified mineral resources 2000. Australian Geological Survey Organisation, Canberra.
(f) Provisional assessment.
TABLE 2: DEVELOPMENT OF THE AUSTRALIAN MINING INDUSTRY,
Key Events - 1900 to 2000 |
|
Year | Event |
|
1900 | Natural gas encountered in an artesian water bore at Roma (Qld) marked the beginning of petroleum-focused exploration. |
1923 | Discovery of the Mount Isa lead-zinc-silver deposit (Qld) followed by mining and smelting in 1931. |
1924 | Discovery of crude oil at Lake Bunga No. 1 well near Lakes Entrance (Vic). |
1953 | First substantial flow of oil at Rough Range No. 1 well in north-west of Western Australia, but commercial field did not eventuate. |
1955 | Production of aluminium from the smelter in Bell Bay (Tas.) marked the start of Australia’s aluminium industry. |
1957 | Commonwealth’s Petroleum Search Subsidy Act, active from 1957 to 1974, successfully encouraged on- and offshore exploration, which led to discovery of about half of today’s crude oil reserves. |
1961 | First commercial oil field discovered at Moonie (Qld). |
1964-67 | Series of important oil and gas discoveries: oil at Barrow Island (WA); gas in north-east South Australia and adjoining part of south-west Queensland; and the Barracouta gas field and Kingfish and Halibut oil fields off the Gippsland coast (Vic). |
1960s | Discovery and initial development of vast iron ore resources in the Pilbara region (WA). |
1966 | Discovery of high-grade nickel sulphide at Kambalda (WA) triggered five years of intensive exploration and set Australia on the path to becoming the world’s third largest nickel producer. |
1971 | Discovery of the first huge gas fields of the North West Shelf. |
1975 | Discovery of the Olympic Dam copper-gold-uranium deposit (SA), one of the world’s largest deposits of uranium. |
1983 | Discovery of the Jabiru oil field in the Timor Sea, followed by implementation of the first floating production, storage and off-loading technology from this field in 1986. |
1980s | Adoption of fly-in/fly-out arrangements to service many remote mining operations, particularly in the metalliferous sector. |
1989 | First LNG exports from the North West Shelf. |
1989 | Australian and Indonesian Governments signed the Timor Gap Treaty that allowed petroleum exploration in the newly-created zone of cooperation in the Timor Sea. |
1990s | World-class deposits discovered, including Century (zinc), Cadia-Ridgeway (copper-gold), Murrin Murrin (lateritic nickel) and Kunwarara (magnesite). |
1992 | The High Court held that the common law of Australia recognises a form of native land title. |
1994 | Substantive provisions of the Native Title Act 1993 commenced operation, followed by a comprehensive package of amendments in 1998. |
1996 | Western Australia surpassed Victoria as the nation’s leader in petroleum production. |
1996 | Launch of the Australian minerals industry’s voluntary Code for Environmental Management. |
1998 | Release of the Federal Government’s Minerals and Petroleum Resources Policy Statement. |
1999 | Development of the Laminaria-Corallina oilfield in the Timor Sea completed; at full production this is expected to contribute around a quarter of Australia’s total crude oil and condensate. |
1999 | Domestic energy supplied by natural gas surpassed that by crude oil and condensate. |
2000 | Completion of the ten-year National Geoscience Mapping Accord provided a new generation of geoscientific maps and datasets of strategically important areas. |
Source: Australian Geological Survey Organisation. |
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